North America’s Premier High-Acid Aseptic Beverage Manufacturer

Shelf-Stable Beverages, Made Simple

We’re exclusively dedicated to high-acid aseptic manufacturing, helping our customers navigate the complexities of creating great-tasting, shelf stable beverages. From cartons to bag-in-box, our nationwide facilities offer flexible lines and packaging options to fit your needs.

Whether it’s a straightforward juice blend, a multi-ingredient functional beverage or anything in between we deliver quality, safety, and consistency—helping you bring products to market faster, with the flavor and shelf life your customers expect.

Carton Size Case Configurations
33.8oz (1,000mL) 12/33.8oz (12/1 L)
6/33.8oz (6/1 L)
46oz (1,420 mL) 12/46oz (12/1420 mL)
6/46oz (6/1420 mL)
50oz (1.5 L) 6/50oz (6/1.5L)
32oz (969 mL) 12/32oz (12/969 ml)
6/32oz (6/969 mL)
25oz (750 mL) 12/25oz (12/750 mL)
Bag Size Case Configurations
2 Gal Ask for Sizes
1.5 Gal Ask for Sizes
5 L Ask for Sizes
3 L Ask for Sizes

Aseptic Processing

Aseptic processing is a kind of flash pasteurization where special, multi-layer paperboard cartons are filled in a closed, sterile environment. Orchard Splash juices are heated to temperatures that eliminate pathogens, then rapidly cooled down to ambient prior to filling. No preservatives are used as H2O2 is combined with sterile air during the filling process to ensure sterility.

Process Benefits

  • Preservation of fresh taste, color, flavor and aroma – without preservatives
  • Superior quality compared to Hot Fill process
  • No long-term exposure to heat
  • No overcooked taste

Carton Benefits

  • Outer Polyethylene Layer (Liquid Barrier)1
  • Paper Board (Stability)2
  • Middle Polyethylene Layer (Liquid Barrier)3
  • Aluminum (Protects the product from light, odors and oxygen)4
  • Inner Polyethylene Layer (Liquid Barrier)5
  • Added light and oxygen barriers preserves vitamins and minerals
  • Recyclable and lower carbon (CO2) footprint

Manufacturing Consultation

The first step in successfully manufacturing any product involves clearly defined goals and capabilities. We offer consultative services to make sure we are the right fit to get your product to market. In the interest of a collaborative partnership, we want to make sure we understand our customers vision and values, as well as clearly lay out expectations and best operating practices.

The Product You Want

  • Beverage Syrups
  • Chai
  • Energy Drinks
  • Fruit Juices
  • Fruited Coffee
  • Functional Drinks
  • Hydration Drinks
  • Lemonades
  • Malt Beverages
  • Matcha
  • Mixers
  • Nectars
  • Purées
  • Refreshers
  • Shake Bases
  • Smoothies
  • Tea
  • Water

Quality Without Compromise

Quality is our top priority. Every facility is equipped with advanced controls to meet the strictest standards, backed by a team of quality control specialists, expert food scientists and QA technicians.

With deep industry knowledge, we help partners bring safe, consistent, and market-ready beverages to life—every time. From start to finish, Leahy’s dedication to quality ensures success for every product we bring to market.

Warehousing & Logistics Built for Performance

Not “just storage”—it’s designed for flow, flexibility, and reliability you can count on. With automated pallet systems, FIFO inventory management, and wide aisles for safe movement, we minimize product touches, reduce damage, and protect both people and product.

With 17 dock doors, expansive staging areas, and SQF certification, we’re built to handle anything from daily orders to peak seasonal demand. Cleanliness, traceability, and food safety are part of every process, ensuring your products move efficiently, safely, and on time.

Global Sourcing Expertise

For nearly 70 years, our global sourcing network continues to grow and provide efficiencies and advantages for our customers. Today, we source, process and pack tens of millions of gallons of product each year.

This scale and expertise allow us to produce beverages that are enjoyed nationwide, strengthening our customers’ bottom line and competitive edge.

Are you interested in learning more about our manufacturing capabilities?